Views: 0 Author: Site Editor Publish Time: 2025-07-01 Origin: Site
An integrated servo motor is a type of motion control device that combines several components into a single, compact unit. Specifically, it integrates the following parts:
An integrated servo motor is a compact, all-in-one device that combines multiple critical motion control components into a single housing. Below are the key components that make up an integrated servo motor:
The central part of the unit that produces rotational motion.
Can be brushless DC (BLDC) or AC synchronous type.
Designed for high torque, speed control, and precise positioning.
The built-in electronics that control the motor’s operation.
Converts signals from the controller into electrical power for the motor.
Manages speed, position, and torque based on feedback.
A high-resolution sensor that monitors the motor’s position, speed, and rotation direction.
Sends real-time feedback to the servo drive for closed-loop control.
Common types: Incremental and Absolute Encoders.
Allows integration with external systems such as PLCs, motion controllers, or PCs.
Supports industrial communication protocols like:
CANopen
EtherCAT
Modbus RTU
RS485
PROFINET
A power terminal or connector for supplying voltage to the motor and drive.
Can be low-voltage DC (e.g., 24V, 48V) or high-voltage AC (e.g., 220V, 380V).
The internal microcontroller or DSP (digital signal processor) that executes motion control algorithms.
Processes feedback data and adjusts drive output in real time.
Integrated heat sinks or fans to dissipate heat during continuous or high-load operation.
Some models use natural convection for silent operation.
A rugged, sealed enclosure that protects all internal components.
Often rated IP65 or higher for protection against dust and water ingress.
Provides mounting interfaces for machine integration.
Digital and analog input/output terminals for:
Limit switches
Emergency stop
Alarm signals
Home sensors
An electromagnetic brake may be included for vertical applications or to hold position during power-off.
Component | Function |
---|---|
Servo Motor | Provides rotational motion |
Servo Drive | Controls power and motion parameters |
Encoder | Feedback for precise control |
Communication Interface | Connects to external controllers |
Power Input | Supplies operating voltage |
Control Logic Board | Executes motion algorithms |
Cooling System | Maintains optimal temperature |
Protective Housing | Ensures durability and IP protection |
I/O Terminals | Enables external signal integration |
Brake System | Holds position during power loss (optional) |
Together, these components enable integrated servo motors to offer compact, efficient, and intelligent motion solutions suitable for modern automation systems.
An integrated servo motor works by combining multiple essential motion control components into a single compact unit, allowing for precise, closed-loop control of mechanical movement. Here's a breakdown of how it works step-by-step:
A host controller (like a PLC, motion controller, or industrial PC) sends a command signal to the integrated servo motor.
The command typically specifies a target position, speed, or torque.
Inside the integrated motor, a built-in servo drive or controller interprets the command.
The drive calculates how much power the motor needs to move according to the specified parameters.
Based on the processed command, the servo drive energizes the motor windings in the correct sequence.
The servo motor starts to rotate, producing motion in a linear or rotary axis depending on the application.
As the motor rotates, an integrated encoder continuously measures:
Position
Speed
Direction of rotation
This feedback is sent in real-time to the servo drive.
The servo drive compares the actual position/speed (from the encoder) to the commanded values.
If there’s any deviation (known as error), the drive instantly adjusts the voltage and current to correct the motion.
This closed-loop system ensures high precision and stability.
Throughout operation, the system makes constant real-time adjustments.
It compensates for:
Load changes
Friction or resistance
External disturbances
The motor’s built-in communication interface (EtherCAT, CANopen, Modbus, etc.) continuously exchanges data with the host system.
This enables:
Real-time monitoring
Diagnostic reporting
Synchronized multi-axis control
The system includes built-in features such as:
Overvoltage and overcurrent protection
Overheating alerts
Safe Torque Off (STO)
These ensure the system shuts down or adjusts safely under fault conditions.
Stage | Description |
---|---|
Command Input | Host sends position/speed/torque command |
Signal Processing | Drive processes and calculates output |
Motion Execution | Motor generates rotational motion |
Feedback Monitoring | Encoder sends position/speed data |
Error Correction | Drive adjusts power to match command |
Communication | Motor talks to controller in real time |
Protection | System ensures safety and stability |
The integrated servo motor works as a smart, self-contained motion system, delivering precise, responsive, and reliable control. It simplifies machine architecture by removing the need for separate components, while enhancing performance and reducing installation time — making it a powerful solution for modern industrial automation.
Integrated servo motors are revolutionizing motion control by offering compact, intelligent, and highly efficient solutions. Below are the most important features that make them stand out in industrial and automation applications:
Combines the servo motor, servo drive, encoder, and control interface into a single compact unit.
Reduces system complexity, wiring, and control panel space.
Integrated encoders provide real-time position and speed feedback.
Enables precise motion control, automatic error correction, and consistent performance under varying loads.
Delivers sub-micron resolution in some models.
Suitable for applications requiring high precision, such as CNC machines, robotics, and semiconductor equipment.
Fewer components and cables mean faster setup and lower installation costs.
Ideal for retrofitting or upgrading existing machinery with minimal downtime.
Eliminates the need for external drive enclosures or separate control cabinets.
Ideal for compact machines, robotic joints, or mobile equipment.
Built-in support for industrial protocols:
CANopen
EtherCAT
Modbus RTU
PROFINET
RS485 / RS232
Ensures seamless communication with PLCs, motion controllers, and industrial PCs.
Many models support onboard programming for standalone operation.
Can execute tasks like homing, positioning, velocity profiles, and error handling without an external controller.
Intelligent drive control reduces energy consumption.
Integrated systems minimize energy losses from long cable runs and external drives.
Built-in overvoltage, overcurrent, overtemperature, and stall detection.
Some models feature IP65-rated enclosures for protection against dust and moisture.
Integrated servo motors often come with diagnostic tools via software or LED indicators.
Real-time fault detection and status monitoring enable faster troubleshooting.
Fast acceleration and deceleration response.
Excellent torque-to-inertia ratio, allowing rapid changes in motion profile without loss of control.
Available in a wide range of sizes and torque ratings (from a few watts to several kilowatts).
Suitable for a variety of industries, including:
Automation
Packaging
Textiles
Medical devices
Electronics manufacturing
Brushless motor design and advanced control algorithms reduce noise and vibration.
Ideal for noise-sensitive environments.
Emergency stop inputs, safe torque off (STO), and alarms enhance operator and equipment safety.
Feature | Benefit |
---|---|
All-in-One Design | Compact, easy to install |
Closed-Loop Control | Accurate, real-time motion |
High Precision | Sub-micron level control |
Built-in Communication | Seamless integration |
Programmable Logic | Standalone functionality |
Energy Efficient | Reduced power consumption |
Safety and Protection | Equipment reliability |
Fast Performance | High-speed operation |
Easy Diagnostics | Minimal downtime |
Scalable | Fits various applications |
Integrated servo motors offer a streamlined, high-performance solution for today’s fast-evolving automation needs, providing both technical advantages and economic value to manufacturers and system integrators alike.
In short, an integrated servo motor offers a streamlined, space-saving, and high-performance motion solution ideal for modern, intelligent machinery.
Feature | Integrated Servo Motor | Traditional Servo System |
---|---|---|
Installation | Plug-and-play | Requires separate wiring for motor and drive |
Space Saving | Compact single unit | Multiple components take more space |
Maintenance | Simplified | Complex troubleshooting |
Cost | Lower total system cost | Higher due to separate parts |
In the realm of precision motion control, China has emerged as a dominant force in the integrated servo motor industry. From OEMs in industrial automation to high-end robotics applications, Chinese servo motor manufacturers are redefining performance standards with intelligent integration, compact design, and cost efficiency. Below is a comprehensive list of the top 25 integrated servo motor manufacturers in China, complete with company profiles, product highlights, and competitive advantages.
Founded in 2003, Inovance Technology is a leading integrated servo motor manufacturer in Shenzhen and is listed on the Shenzhen Stock Exchange. It is a leading provider of industrial automation solutions globally.
IS620N Integrated Servo Motors
MD500 Series Motion Controllers
PLCs and HMIs
Strong R&D with over 3,000 engineers
Scalable servo solutions from 100W to 7.5kW
Advanced EtherCAT integration
Leadshine, established in 1997, is one of China’s earliest integrated servo motor manufacturers with a global presence in over 60 countries.
ELP Servo Motors
CS3E Series Integrated Servo Drives
Easy Servo Systems
Hybrid servo technologies
Compact design with integrated encoders
Excellent for cost-sensitive automation applications
Based in Nanjing, Estun has over two decades of servo and motion control experience and is a leading integrated servo motor manufacturer in China’s industrial ecosystem.
PRONET-E Integrated Servo Motor
EDC Series Drives
Motion Controllers and CNC Kits
Global customer support network
High-speed CANopen and EtherCAT compatibility
Enhanced energy efficiency features
Delta, a Taiwan-based industrial powerhouse, has deep investments in the Chinese automation market through its Delta China operations.
ASDA-A2-E Integrated Servo Motors
Compact All-in-One Servo Controllers
Multi-Axis Servo Solutions
ISO-certified smart factories
Eco-conscious motor technology
Highly modular servo systems
Changzhou Jkongmotor is a leading integrated servo motor manufacturer in industrial automation, known for its high-performance, affordable servo systems.
FK6 Series Integrated Servo Motors
Kinco HMI + Servo Integrated Kits
Multi-axis Synchronous Control Systems
Tailored for CNC and textile machinery
Robust drive protection features
Intuitive configuration software
MOONS’ is a leading motion control and lighting product integrated servo motor manufacturer based in Shanghai, serving markets worldwide.
SS Servo Integrated Motors
Integrated Closed-Loop Servo Drives
Hybrid Step-Servo Motors
Seamless closed-loop architecture
Advanced microstepping algorithms
UL and CE certifications
TimeIC is a rapidly growing Chinese integrated servo motor manufacturer focused on robotics and automated logistics systems.
TS Series Integrated Servo Drives
Intelligent Servo Controllers
Robot Arm Drive Systems
Compact form factor
Real-time communication with EtherCAT
Plug-and-play solutions
Founded in 2002, INVT is a leading integrated servo motor manufacturer and provides a wide range of industrial automation and energy solutions and is listed on the Shenzhen Stock Exchange.
DA200 Integrated Servo Drives
GD300-16 Servo Motors
Multi-Axis Control Solutions
Scalable architecture
Smart torque control
Wide voltage range compatibility
A major player in CNC systems, GSK is a leading integrated servo motor manufacturer and has leveraged its extensive experience to build highly reliable servo systems for industrial machinery.
GSK SVD Integrated Servo Motors
CNC Servo Drives
GSK CNC Kits
High torque-to-weight ratio
Durable motor housings
Optimized for machine tools
Eura Drives is a leading integrated servo motor manufacturer in Jiangsu and specializes in VFDs, servo systems, and integrated automation controls.
EDS2000 Integrated Servo Motor
Integrated Motor + Drive Systems
Programmable Controllers
Flexible I/O modules
Rapid commissioning tools
Excellent electromagnetic compatibility
Founded in Changsha, Wanshsin is a leading integrated servo motor manufacturer and known for its advanced gear and servo solutions.
Integrated Servo Gear Motors
Compact Servo Gearboxes
Custom Drive Solutions
Precision planetary gear systems
IP65-rated servo assemblies
Designed for AGVs and robotics
A subsidiary of Delta, Holip is a leading integrated servo motor manufacturer and specializes in drive and control solutions optimized for the Chinese market.
HD Series Servo Systems
Integrated VFD-Servo Solutions
All-in-One Compact Drive Units
Rapid startup and commissioning
Optimized for elevator and HVAC applications
Modular product architecture
JMC has over 15 years of experience in motion control technology, with a strong footprint in the electronics and packaging sectors.
iHSS Integrated Servo Motors
EtherCAT Servo Solutions
Intelligent Servo Controllers
Integrated driver + controller + motor
Noise reduction algorithms
User-friendly tuning software
A subsidiary of Huazhong CNC, HNC is a leading integrated servo motor manufacturer in CNC and servo technology for manufacturing systems.
HSD Integrated Servo Systems
Servo + Spindle Combo Units
CNC Servo Packs
High-speed response
Modular servo cores
CNC synchronization features
Headquartered in Changzhou, BesFoc Motor manufactures integrated motion systems tailored for automation lines.
HTD Integrated Servo Motors
Step-Servo Hybrid Drives
Servo Motor with Planetary Gearbox
Custom voltage options
Compact thermal design
High-precision encoder feedback
SZGH has rapidly become a favored integrated servo motor manufacturer for servo and CNC integration in Eastern China’s automation market.
SZGH 220V Servo Motors
Integrated Servo Packs
CNC + Servo Hybrid Systems
Fast delivery cycles
Optimized for engraving and milling
High durability under harsh environments
With a focus on automation and robotics, Motorbank combines South Korean expertise with Chinese manufacturing capabilities.
Smart Servo Actuators
Industrial Robot Servo Units
All-in-One Servo Controllers
Compact size, high output
Integrated sensors
Fast real-time bus support
JAT is based in Suzhou and is a newer but aggressively growing manufacturer with a focus on intelligent integrated motors.
JAT-X Series Smart Servo
Mini Integrated Servo Packs
CNC Automation Servos
Lightweight body design
Exceptional torque density
High-level programming interface
A specialist in automation solutions, Wuxi Create Precision is a leading integrated servo motor manufacturer and focuses on servo motor integration for packaging and printing.
Integrated Servo Controllers
High-Speed Feedback Motors
Servo Drives with Motion Profiles
Designed for high-speed printing
Auto-calibration features
Long lifecycle reliability
Originally based in Taiwan, Shihlin’s Chinese division offers automation control components for OEMs.
Servo Packs with Integrated Controllers
All-in-One Motion Control Units
Built-in Positioning Systems
Smooth motion curves
Enhanced durability
Reliable support infrastructure
ATO is a leading integrated servo motor manufacturer and provides industrial automation components, including a growing line of integrated servo motors.
750W Integrated Servo Motors
Servo with Touchscreen Controllers
Fully Enclosed Servo Systems
Global eCommerce distribution
Easy plug-and-play features
Industrial-grade reliability
Airtac, known for pneumatics, has expanded into integrated servo motors to serve mechatronic applications.
Smart Servo Drive Units
Integrated Mechatronic Servo Motors
Motion Control Kits
Pneumatic + electric hybrid control
Optimized for factory automation
Easy retrofit design
Teswell is a leading integrated servo motor manufacturer and specializes in motion and control equipment, with emphasis on compact integrated servo drives.
TIS Servo Motor Series
Mini Integrated Drives
EtherCAT-Compatible Controllers
Energy-efficient drive systems
Compact and durable housing
Industrial network compatibility
Beijing-based Daheng is a leading integrated servo motor manufacturer and has deep roots in optics and motion, offering servo systems for semiconductor and inspection equipment.
Precision Integrated Servo Systems
Encoded Servo + Drive Modules
High-Speed Motion Kits
Sub-micron precision
Advanced thermal management
Designed for high-end manufacturing
An emerging tech company in the field of intelligent motion solutions, MotorMind is a leading integrated servo motor manufacturer and emphasizes smart connectivity and compact design.
Smart Integrated Servo Units
Motion Control + Data Logging Motors
Servo Drives with IoT Connectivity
IoT-ready servo platforms
Ideal for smart factories
Real-time diagnostic tools
Integrated servo motors are widely used in modern automation systems due to their compact design, high precision, and easy integration. By combining the motor, drive, encoder, and controller into one unit, they significantly reduce wiring, space, and complexity. Their versatility makes them ideal for a broad range of industries and applications.
integrated servo motors are the backbone of automated production lines. They provide precise motion control for:
Conveyor systems
Pick-and-place units
Sorting machines
Inspection equipment
These motors help achieve high throughput, consistent quality, and reduced cycle times.
In both collaborative (cobots) and industrial robots, integrated servo motors are used in:
Joint actuation
End-effector movement
Gripper control
Robot arm articulation
Their compact size and closed-loop control enable robots to operate with high precision and minimal backlash.
In the machine tool industry, integrated servo motors power:
CNC milling machines
Lathes
Plasma and laser cutters
3D printers
They ensure accurate tool positioning, smooth feed rates, and high-resolution motion control in multi-axis systems.
In automated packaging equipment, integrated servo motors control:
Filling mechanisms
Label applicators
Sealing heads
Palletizing arms
The motors provide synchronized and repeatable movements essential for high-speed packaging with minimal waste.
In the medical and healthcare industry, precision and reliability are critical. Integrated servo motors are used in:
Surgical robots
Medical imaging systems
Patient positioning devices
Automated analyzers
Their silent operation, smooth motion, and compact form factor make them ideal for clinical environments.
Textile manufacturing requires precise tension control and fast processing speeds. Integrated servo motors are commonly found in:
Knitting and weaving machines
Embroidery machines
Yarn winders
Fabric inspection systems
They help maintain consistent fabric quality and reduce production waste.
Integrated servo motors enhance the performance of commercial and industrial printers, such as:
Flexographic and offset printers
Digital printing machines
Label printing systems
They control the exact positioning of print heads, rollers, and feeders, ensuring high-resolution output.
In food production and packaging systems, Integrated servo motors are used for:
Bottling and capping
Dosing and dispensing
Conveyor tracking
Pouch forming and sealing
They support hygienic designs and meet high-speed requirements with repeatable precision.
Integrated servo motors are key to the mobility of AGVs, AMRs, and warehouse robots, where they control:
Drive wheels
Steering systems
Lifting mechanisms
They ensure smooth, accurate, and safe navigation in dynamic environments.
In cleanroom environments, Integrated servo motors are used in:
Chip handling systems
PCB assembly machines
Pick-and-place robots
Wafer inspection equipment
They provide ultra-precise motion control with minimal vibration, essential for delicate components.
Emerging applications include height-adjustable desks, motorized partitions, and automated display systems, where integrated servo motors offer:
Silent and smooth operation
Customizable control via apps or switches
Space-saving integration
In labs, integrated servo motors power:
Automated pipetting systems
Sample handlers
Microplate readers
They enhance throughput and accuracy while reducing manual workload.
Industry | Application Examples |
---|---|
Industrial Automation | Conveyors, assembly lines |
Robotics | Articulated arms, grippers |
CNC Machinery | Milling, turning, 3D printing |
Packaging | Filling, sealing, labeling |
Medical Devices | Imaging, surgical tools |
Textiles | Weaving, winding |
Printing | Head positioning, feeder control |
Food & Beverage | Bottling, pouching |
AGVs & Mobile Robots | Drive systems, lifting units |
Semiconductors | Chip inspection, placement |
Smart Furniture | Adjustable desks, monitors |
Laboratories | Pipetting, sample transport |
Integrated servo motors offer compact, efficient, and high-performance solutions for a vast range of applications, from factory floors to hospitals. Their adaptability and intelligence make them a key component in the future of automation and smart manufacturing.
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