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Home / Products Centre / Integrated Bldc Motor / Integrated Geared Bldc

Integrated BLDC Motor With Planetary Gearbox

BesFoc integrated dc servo motor is a family of low-voltage servo systems that integrate a servo drive, servo motor and encoder into one package. Solutions with power output of 26w to 1000w are available. The product line supports pulse train based control methods (Pulse, RS-485, CANopen). It also offers packages with gearbox, electromagnetic brakes and cooling fans to meet the safety requirement of today's industries. The integrated servo motor is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor and solar industries among many others. The servo drive is debugged by software. It is meant to assist users with configuration, tuning and troubleshooting.The software and the drive are connected via USB for fast and reliable communication.

Features of IDS low-voltage Integrated Dc Servo Motors:

  • Adopt new 32-bit M4+ core, 120M or 240M main frequency
  • Stable torque characteristics from low speed to high speed, high speed, high precision
  • Equipped with brake resistor interface to prevent damage to the electromechanical braking system
  • Wide speed range, low temperature rise, high efficiency
  • Integrated motor and drive, compact size, simple wiring, and drive Good compatibility with the motor
  • Equipped with overcurrent, overvoltage, over temperature, and over differential protection functions
  • Configure 17-bit single-turn absolute encoder

Control method:

  • Pulse type
  • RS485-Modbus-RTU network type
  • CANopen network type

Protection level:

  • Waterproof type: IP30 IP54 IP65 optional
Geared DC servo integrated machine

IDS42 42mm low voltage DC servo motor with HPS/HPR42 Planetary Gearbox

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 26W ~ 78W, 24V, 0.0625Nm ~ 0.25Nm
Optional configuration: Gearbox, brake...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS42-0.0625Nm BFIDS42-P01A pulse 26 24 1.8 4000 0.0625 61 17bit
BFIDS42-R01A RS485
BFIDS42-C01A CANopen
IDS42-0.125Nm BFIDS42-P02A pulse 53 24 3.3 4000 0.125 81 17bit
BFIDS42-R02A RS485
BFIDS42-C02A CANopen
IDS42-0.185Nm BFIDS42-P03A pulse 78 24 4.5 4000 0.185 101 17bit
BFIDS42-R03A RS485
BFIDS42-C03A CANopen
IDS42-0.25Nm BFIDS42-P04A pulse 78 24 4.5 3000 0.25 120 17bit
BFIDS42-R04A RS485
BFIDS42-C04A CANopen

IDS42 42mm low voltage DC servo motor with HPS/HPR42 Planetary Gearbox

Model / BF-HPS42-L1 BF-HPS42-L2 BF-HPS42-L1SW BF-HPS42-L2SW
Gear Ratio / 4 5 7 10 16 20 25 28 35 40 50 70 4 5 7 10 16 20 25 28 35 40 50 70
Gear Trains / 1 2 1 2
Gearbox Length mm 60 71 75 86
Rated Torque N.m 9 9 5 5 12 12 10 10 10 10 10 10 9 9 5 5 12 12 10 10 10 10 10 10
Sundden Stop Torque N.m 18 18 10 10 24 24 20 20 20 20 20 20 18 18 10 10 24 24 20 20 20 20 20 20
Back Lash arcmin ≤15 arcmin ≤20 arcmin ≤15 arcmin ≤20 arcmin
Efficiency % 96 94 96 94
Suitable Motor Dimension mm Φ5-10 / Φ22-2 / F31-M3 Φ5-10 / Φ22-2 / F31-M3 Φ5-24 / Φ22-2 / F31-M3 Φ5-10 / Φ22-2 / F31-M3
Rated Input Speed Rpm 3000
Max Input Speed Rpm 6000
Average Life Span h 20000
Axial Force N 100
Radial Force N 300
Noise dB ≤65
Protection Level IP IP54
Work Temp. ℃ -20 to +150
Out Shaft Type / Key Shaft Type

IDS42 42mm low voltage DC servo motor with HPS/HPR42 Planetary Gearbox

Model / BF-HPS42-L1 BF-HPS42-L2 BF-HPS42-L1SW BF-HPS42-L2SW
Gear Ratio / 4 5 7 10 16 20 25 28 35 40 50 70 4 5 7 10 16 20 25 28 35 40 50 70
Gear Trains / 1 2 1 2
Gearbox Length mm 60 71 75 86
Rated Torque N.m 9 9 5 5 12 12 10 10 10 10 10 10 9 9 5 5 12 12 10 10 10 10 10 10
Sundden Stop Torque N.m 18 18 10 10 24 24 20 20 20 20 20 20 18 18 10 10 24 24 20 20 20 20 20 20
Back Lash arcmin ≤15 arcmin ≤20 arcmin ≤15 arcmin ≤20 arcmin
Efficiency % 96 94 96 94
Suitable Motor Dimension mm Φ5-10 / Φ22-2 / F31-M3 Φ5-10 / Φ22-2 / F31-M3 Φ5-24 / Φ22-2 / F31-M3 Φ5-10 / Φ22-2 / F31-M3
Rated Input Speed Rpm 3000
Max Input Speed Rpm 6000
Average Life Span h 20000
Axial Force N 100
Radial Force N 300
Noise dB ≤65
Protection Level IP IP54
Work Temp. ℃ -20 to +150
Out Shaft Type / Key Shaft Type
Geared DC Servo Motor

IDS57 57mm low voltage DC servo all-in-one machine

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 91W ~ 200W, 24V ~ 48V, 0.29Nm ~ 0.64Nm
Optional configuration: Gearbox, brake, cooling fan...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS57-0.29Nm BFIDS57-P01A pulse 91 24/36 3.5 3000 0.29 101 17bit
BFIDS57-R01A RS485
BFIDS57-C01A CANopen
IDS57-0.45Nm BFIDS57-P02A pulse 140 24/36 5.4 3000 0.45 121 17bit
BFIDS57-R02A RS485
BFIDS57-C02A CANopen
IDS57-0.64Nm BFIDS57-P03A pulse 200 36/48 7.5 3000 0.64 141 17bit
BFIDS57-R03A RS485
BFIDS57-C03A CANopen

IDS57 57mm low voltage DC servo motor with HPR60 Planetary Gearbox

Model / BF-HPR60-L1 BF-HPR60-L2 BF-HPR60-L1SW BF-HPR60-L2SW
Gear Ratio / 3 4 5 7 10 16 20 25 28 30 35 40 50 70 100 3 4 5 7 10 16 20 25 28 30 35 40 50 70 100
Gear Trains / 1 2 1 2
Gearbox Length mm 92 108 108.5 124.5
Rated Torque N.m 16 25 28 20 10 30 30 32 30 30 30 25 25 20 10 16 25 28 20 10 30 30 32 30 30 30 25 25 20 10
Sundden Stop Torque N.m 32 50 56 40 20 60 60 64 60 60 60 50 50 40 20 32 50 56 40 20 60 60 64 60 60 60 50 50 40 20
Back Lash arcmin ≤15 arcmin ≤20 arcmin ≤15 arcmin ≤20 arcmin
Efficiency % 96 94 96 94
Suitable Motor Dimension mm Φ8-14 / Φ38.1-2/ F47.14-M4 Φ8-14 / Φ38.1-2 / F47.14-M4 Φ8-30/ Φ38.1-2/ F47.14-M4 Φ8-30 / Φ38.1-2 / F47.14-M4
Rated Input Speed Rpm 3000
Max Input Speed Rpm 6000
Average Life Span h 20000
Axial Force N 230
Radial Force N 400
Noise dB ≤65
Protection Level IP IP54
Work Temp. ℃ -20 to +150
Out Shaft Type / Key Shaft Type
DC servo integrated machine

IDS60 60mm low voltage DC servo all-in-one machine

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 200W ~ 400W, 24V ~ 48V, 0.64Nm ~ 1.27Nm
Optional configuration: Gearbox, brake, cooling fan...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS60-0.64Nm BFIDS60-P01A pulse 200 24 12 3000 0.64 94 17bit
BFIDS60-R01A RS485
BFIDS60-C01A CANopen
IDS60-1.27Nm BFIDS60-P02A pulse 400 48 11 3000 1.27 112 17bit
BFIDS60-R02A RS485
BFIDS60-C02A CANopen

IDS60 60mm low voltage DC servo motor with PLF60 Planetary Gearbox

Model / BF-PLF60-Ⅰ Stage BF-PLF60-Ⅱ Stage BF-PLF60-Ⅲ Stage
Gear Ratio / 3 / 4 / 5 / 7 / 10 12 / 15 / 16 / 20 / 25 / 28 / 35 / 40 / 50 / 70 / 100 64 / 80 / 100 / 120 / 125 / 140 / 175 / 200 / 250 / 280 / 350 / 400 / 700 / 1000
Gearbox Length mm A B A B A B
40 110 59 127 76 144
Output Torque N.m 15 / 30 / 27 / 20 / 9 15 / 15 / 35 / 35 / 30 / 35 / 30 / 35 / 30 / 22 / 10 40 / 40 / 40 / 40 / 35 / 40 / 35 / 40 / 35 / 40 / 35 / 40 / 35 / 25 / 12
Max Output Torque N.m 30 / 60 / 54 / 40 / 18 30 / 30 / 70 / 70 / 60 / 70 / 60 / 70 / 60 / 44 / 20 80 / 80 / 80 / 80 / 70 / 80 / 70 / 80 / 70 / 80 / 70 / 80 / 70 / 50 / 24
Rotor Inertia g.cm² 0.135 / 0.093 / 0.078 / 0.072 / 0.064 0.135 / 0.135 / 0.088 / 0.075 / 0.075 / 0.070 / 0.064 / 0.076 / 0.064 / 0.075 / 0.076 0.076 / 0.064 / 0.075 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064 / 0.064
Back Lash arcmin ≤10 arcmin ≤15 arcmin ≤18 arcmin
Efficiency % 96 94 90
Rated Input Speed rpm 4000
Max Input Speed rpm 8000
Average Life Span h ＞20000 （Continuous operating life halved）
Axial Force N 280
Radial Force N 320
Torsional rigidity (Nm/arcmin) 2.3
Lubrication Method / Long-term
Rotation Direction / Input/Output Syntropy
Protection Class / IP65
Mounting Position / Arbitrarily
DC servo integrated machine

IDS80 80mm low voltage DC servo all-in-one machine

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 750W ~ 1000W, 48V ~ 72V, 2.4Nm ~ 3.2Nm
Optional configuration: Gearbox, brake, cooling fan...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS80-2.4Nm BFIDS80-P01A pulse 750 48/72 19/12 3000 2.4 155 17bit
BFIDS80-R01A RS485
BFIDS80-C01A CANopen
IDS80-3.2Nm BFIDS80-P02A pulse 1000 72 17 3000 3.2 175 17bit
BFIDS80-R02A RS485
BFIDS80-C02A CANopen

IDS80 80mm low voltage DC servo motor with PLF80 Planetary Gearbox

Model / BF-PLF80-Ⅰ Stage BF-PLF80-Ⅱ Stage
Gear Ratio / 3 / 4 / 5 / 7 / 10 12 / 15 / 16 / 20 / 25 / 28 / 35 / 40 / 50 / 70 / 100
Gearbox Length mm A A
141.5 166.5
Output Torque N.m 55 / 90 / 95 / 64 / 40 60 / 60 / 95 / 95 / 100 / 95 / 100 / 95 / 100 / 70 / 45
Max Output Torque N.m 110 / 180 / 190 / 128 / 80 120 / 120 / 190 / 190 / 200 / 190 / 200 / 190 / 200 / 140 / 90
Rotor Inertia g.cm² 0.77 / 0.52 / 0.45 / 0.4 / 0.39  0.67 / 0.67 / 0.5 / 0.44 / 0.44 / 0.39 / 0.44 / 0.39 / 0.42 / 0.44 / 0.44
Back Lash arcmin ≤10 arcmin ≤15 arcmin
Efficiency % 96 94
Rated Input Speed rpm 3500
Max Input Speed rpm 6000
Average Life Span h ＞20000 （Continuous operating life halved）
Axial Force N 500
Radial Force N 320
Torsional rigidity (Nm/arcmin) 2.3
Lubrication Method / Long-term
Rotation Direction / Input/Output Syntropy
Protection Class / IP65
Mounting Position / Arbitrarily

FAQs of Customized Integrated Geared Dc Servo Motor

1. What is an Integrated geared bldc dc servo motor with integrated driver and how does it work?

An Integrated geared bldc dc servo motor combines the BLDC motor, planetary gearbox, encoder and integrated driver in one compact unit to deliver precise torque and controlled motion with reduced wiring complexity.

 

2. What are the key advantages of using an integrated geared bldc dc servo motor in automation systems?

These motors offer stable torque across a wide speed range, high precision, compact footprint, simple wiring and protection features like overcurrent and overtemperature safeguarding.

 

3. What is a geared bldc servo motor with integrated driver compared to a standard BLDC motor?

A geared bldc servo motor with integrated driver includes a planetary gearbox and built-in drive electronics, providing higher torque, reduced speed, and easier integration versus a standalone motor.

 

4. How does the planetary gearbox improve performance of the integrated geared bldc servo motor?

The planetary gearbox multiplies the motor torque while reducing output speed, increasing load capacity and enhancing precision for position control tasks.

 

5. What power ranges are available for integrated geared bldc dc servo motors from Besfoc?

Integrated geared bldc dc servo motor solutions from Besfoc range approximately from 26 W up to 1000 W suited for various application demands.

 

6. What control methods are supported on Besfoc integrated geared bldc dc servo motor models?

Supported control methods include pulse train based control, RS485 Modbus-RTU and CANopen network protocols for flexible integration.

 

7. Can customers request OEM ODM Customized integrated geared bldc dc servo motors?

Yes Besfoc offers OEM ODM Customized services to tailor geared bldc servo motors to specific electrical, mechanical, encoder and protection requirements.

 

8. What customization options are typically available through OEM ODM Customized services?

Customization can include gearbox ratio selection, encoder type, protection level, braking options, connectors and communication interface tailoring.

 

9. Are encoders integrated in geared bldc servo motors with built-in drivers?

Yes high resolution absolute encoders (for example 17-bit) are integrated on many models for precise feedback and position control.

 

10. How does integrated design reduce installation time and complexity?

By combining the motor, gear, driver and feedback sensors in one unit, installation time, wiring points and possible failure sources are significantly reduced.

 

11. Can integrated geared bldc dc servo motors include electromagnetic brakes?

Yes optional electromagnetic brakes and cooling fans can be included to enhance safety and temperature handling for specific applications.

 

12. What industries benefit most from integrated geared bldc dc servo motors?

Industries such as logistics automation, AGVs, medical equipment, semiconductor manufacturing and solar systems often use these servo motors for precise motion control.

 

13. How does the integrated driver improve torque control responsiveness?

The integrated driver processes motion commands with high speed control algorithms and optimized current regulation maintaining strong low speed torque and smooth motion.

 

14. Can protection levels be customized for geared bldc servo motors?

Yes Besfoc can offer customized protection levels like IP30, IP54 or IP65 depending on environmental needs through OEM ODM Customized options.

 

15. Are different gear reduction ratios available for these integrated servo motors?

Yes customers can choose from a range of planetary gearbox ratios to meet torque and speed performance requirements.

 

16. How does OEM ODM Customized service help in matching motor torque to specific loads?

Besfoc engineers can design custom gear ratios and motor parameters to ensure the integrated geared bldc dc servo motor delivers the required torque for the load.

 

17. Can communication protocols on geared bldc servo motors be customized?

Yes communication protocols such as custom RS485, CANopen or specialized networking options can be implemented under OEM ODM Customized services.

 

18. What lead time should customers expect for custom geared bldc servo motor orders?

Lead time depends on specifications but Besfoc’s in-house manufacturing typically offers competitive sample and bulk production schedules under OEM ODM Customized services.

 

19. How does the integrated encoder improve motion feedback for servo control?

Integrated encoders provide precise position and speed feedback allowing more accurate closed loop control and improved repeatability.

 

20. Why is a geared bldc servo motor with integrated driver ideal for compact machine designs?

The all-in-one configuration saves space, simplifies wiring and reduces the need for separate controllers and gear assemblies, improving overall machine compactness.

 

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