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Home / Products Centre / Integrated Dc Servo Motor / Standard Integrated Bldc Servo Motor

Integrated BLDC Servo Motor: Intelligent Motion Control for Industrial Automation

BesFoc integrated dc servo motor is a family of low-voltage servo systems that integrate a servo drive, servo motor and encoder into one package. Solutions with power output of 26w to 1000w are available. The product line supports pulse train based control methods (Pulse, RS-485, CANopen). It also offers packages with gearbox, electromagnetic brakes and cooling fans to meet the safety requirement of today's industries. The integrated servo motor is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor and solar industries among many others. The servo drive is debugged by software. It is meant to assist users with configuration, tuning and troubleshooting.The software and the drive are connected via USB for fast and reliable communication.
 

Features of IDS low-voltage Integrated Dc Servo Motors:

  • Adopt new 32-bit M4+ core, 120M or 240M main frequency
  • Stable torque characteristics from low speed to high speed, high speed, high precision
  • Equipped with brake resistor interface to prevent damage to the electromechanical braking system
  • Wide speed range, low temperature rise, high efficiency
  • Integrated motor and drive, compact size, simple wiring, and drive Good compatibility with the motor
  • Equipped with overcurrent, overvoltage, over temperature, and over differential protection functions
  • Configure 17-bit single-turn absolute encoder
 

Control method:

  • Pulse type
  • RS485-Modbus-RTU network type
  • CANopen network type
 

Protection level

  • Waterproof type: IP30 IP54 IP65 optional
DC servo integrated machine

Nema 17 IDS42 42mm Integrated Brushless DC Servo Motor with Built in Driver

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 26W ~ 78W, 24V, 0.0625Nm ~ 0.25Nm
Optional configuration: Gearbox, brake...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS42-0.0625Nm BFIDS42-P01A pulse 26 24 1.8 4000 0.0625 61 17bit
BFIDS42-R01A RS485
BFIDS42-C01A CANopen
IDS42-0.125Nm BFIDS42-P02A pulse 53 24 3.3 4000 0.125 81 17bit
BFIDS42-R02A RS485
BFIDS42-C02A CANopen
IDS42-0.185Nm BFIDS42-P03A pulse 78 24 4.5 4000 0.185 101 17bit
BFIDS42-R03A RS485
BFIDS42-C03A CANopen
IDS42-0.25Nm BFIDS42-P04A pulse 78 24 4.5 3000 0.25 120 17bit
BFIDS42-R04A RS485
BFIDS42-C04A CANopen
DC servo integrated machine

Nema 23 IDS57 57mm Integrated Brushless DC Servo Motor with Built in Driver

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 91W ~ 200W, 24V ~ 48V, 0.29Nm ~ 0.64Nm
Optional configuration: Gearbox, brake, cooling fan...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS57-0.29Nm BFIDS57-P01A pulse 91 24/36 3.5 3000 0.29 101 17bit
BFIDS57-R01A RS485
BFIDS57-C01A CANopen
IDS57-0.45Nm BFIDS57-P02A pulse 140 24/36 5.4 3000 0.45 121 17bit
BFIDS57-R02A RS485
BFIDS57-C02A CANopen
IDS57-0.64Nm BFIDS57-P03A pulse 200 36/48 7.5 3000 0.64 141 17bit
BFIDS57-R03A RS485
BFIDS57-C03A CANopen
DC servo integrated machine

Nema 24 IDC60 60mm Integrated Brushless DC Servo Motor with Built in Driver

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 200W ~ 400W, 24V ~ 48V, 0.64Nm ~ 1.27Nm
Optional configuration: Gearbox, brake, cooling fan...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS60-0.64Nm BFIDS60-P01A pulse 200 24 12 3000 0.64 94 17bit
BFIDS60-R01A RS485
BFIDS60-C01A CANopen
IDS60-1.27Nm BFIDS60-P02A pulse 400 48 11 3000 1.27 112 17bit
BFIDS60-R02A RS485
BFIDS60-C02A CANopen
DC servo integrated machine

IDC80 48V 72V 80mm Integrated Brushless DC Servo Motor with Built in Driver

The latest generation of precision control motor integrated brushless servo motor adopts high-resolution magnetic encoder design, and the encoder supports single-turn absolute value mode. Optional pulse, RS485 and CANopen three control methods.
Motor parameters: 750W ~ 1000W, 48V ~ 72V, 2.4Nm ~ 3.2Nm
Optional configuration: Gearbox, brake, cooling fan...
Series Model Control Method Power Rated Voltage Rated Current Rated Speed Rated Torque Total body Length Integrated Encoder
W V A Rpm Nm mm
IDS80-2.4Nm BFIDS80-P01A pulse 750 48/72 19/12 3000 2.4 155 17bit
BFIDS80-R01A RS485
BFIDS80-C01A CANopen
IDS80-3.2Nm BFIDS80-P02A pulse 1000 72 17 3000 3.2 175 17bit
BFIDS80-R02A RS485
BFIDS80-C02A CANopen

What Is an Integrated BLDC Servo Motor?

An Integrated BLDC Servo Motor is a closed-loop brushless DC motor system with built-in electronics that continuously monitor motor position and speed through an encoder. The integrated controller automatically adjusts current and torque in real time, ensuring smooth operation, high efficiency, and precise motion control.

Unlike conventional servo systems that require external servo drives and multiple cables, integrated BLDC servo motors offer an all-in-one plug-and-play architecture, reducing installation time and minimizing electrical noise.

The integrated design typically includes:

  • High-performance Brushless DC Servo Motor
  • Built-in Digital Servo Driver
  • Incremental or Absolute Encoder
  • Intelligent Motion Controller
  • Communication Interface
  • Protection Circuitry
  • Power Management Module

This compact architecture significantly improves machine design flexibility while lowering maintenance requirements.

 

 

Key Features of Integrated BLDC Servo Motors

Compact All-in-One Design

The motor, driver, encoder, and controller are integrated into one housing, eliminating external servo drives and reducing cabinet space.

 

Benefits

  • Simplified wiring
  • Faster installation
  • Reduced system footprint
  • Lower assembly costs
  • Improved reliability
 

High Positioning Accuracy

Integrated BLDC servo motors utilize closed-loop feedback for accurate positioning.

 

Typical positioning performance includes:

  • High-resolution encoder feedback
  • Zero step loss
  • Excellent repeatability
  • Precise speed regulation
  • Stable torque output

This makes them ideal for applications requiring micron-level positioning and synchronized motion.

 

High Energy Efficiency

Brushless DC technology eliminates brush friction and minimizes energy loss.

 

Advantages include:

  • Higher efficiency than brushed motors
  • Lower operating temperature
  • Reduced power consumption
  • Longer service life
  • Minimal maintenance

Many integrated BLDC servo motors achieve efficiencies exceeding 90%, making them suitable for energy-efficient industrial equipment.

 

Excellent Dynamic Response

Integrated digital servo control provides:

  • Fast acceleration
  • Rapid deceleration
  • High starting torque
  • Smooth low-speed operation
  • Stable high-speed performance

This enables superior motion control in demanding automation applications.

 

Intelligent Closed-Loop Control

The built-in controller continuously compares commanded and actual positions.

It automatically compensates for:

  • Load changes
  • Speed fluctuations
  • Torque variations
  • External disturbances

The result is smooth, accurate, and highly reliable motion.

 

Communication Interfaces

Modern Integrated BLDC Servo Motors support multiple control methods to meet various industrial automation requirements.

Common interfaces include:

  • Pulse & Direction
  • CW/CCW
  • RS485 Modbus RTU
  • CANopen
  • EtherCAT
  • EtherNet/IP
  • PROFINET
  • CAN Bus
  • USB Configuration
  • Digital I/O Control

These communication options allow seamless integration with PLCs, industrial PCs, HMIs, and robotic controllers.

 

 

Applications of Integrated BLDC Servo Motors

Thanks to their compact design, high efficiency, and precise control, Integrated BLDC Servo Motors are widely used across numerous industries.

Industrial Automation

  • Automated production lines
  • Packaging machinery
  • Assembly equipment
  • Pick-and-place systems
  • Conveyor systems
 

Robotics

Integrated servo motors are ideal for:

  • Collaborative robots (Cobots)
  • SCARA robots
  • Articulated robots
  • Delta robots
  • Robotic arms

Their compact size allows more flexible robot joint designs.

 

AGV & AMR

Autonomous mobile robots require efficient, reliable motion systems.

Integrated BLDC Servo Motors provide:

  • Smooth acceleration
  • Precise speed control
  • Long battery life
  • Quiet operation
  • High torque density
 

Applications include:

  • AGVs
  • AMRs
  • Warehouse robots
  • Delivery robots
  • Logistics automation
 

CNC Machinery

Used in:

  • CNC routers
  • Laser cutting machines
  • Engraving equipment
  • Woodworking machines
  • Plasma cutting systems

Their closed-loop control ensures accurate tool positioning and superior machining quality.

 

Medical Equipment

Typical applications include:

  • Medical robots
  • Surgical systems
  • Diagnostic instruments
  • Laboratory automation
  • Pharmaceutical equipment

The low noise and precise motion make them ideal for healthcare environments.

 

Semiconductor Manufacturing

Integrated servo motors deliver the precision required for:

  • Wafer handling
  • PCB assembly
  • Chip packaging
  • Electronic component placement
  • Precision dispensing
 

Textile Machinery

Used in:

  • Automatic knitting machines
  • Embroidery machines
  • Weaving equipment
  • Fabric cutting systems

They provide smooth high-speed motion with excellent synchronization.

 

 

Why Choose an Integrated BLDC Servo Motor?

An Integrated BLDC Servo Motor is a closed-loop brushless DC motor system with built-in electronics that continuously monitor motor position and speed through an encoder. The integrated controller automatically adjusts current and torque in real time, ensuring smooth operation, high efficiency, and precise motion control.

Unlike conventional servo systems that require external servo drives and multiple cables, integrated BLDC servo motors offer an all-in-one plug-and-play architecture, reducing installation time and minimizing electrical noise.

The integrated design typically includes:

  • High-performance Brushless DC Servo Motor
  • Built-in Digital Servo Driver
  • Incremental or Absolute Encoder
  • Intelligent Motion Controller
  • Communication Interface
  • Protection Circuitry
  • Power Management Module

This compact architecture significantly improves machine design flexibility while lowering maintenance requirements.

 

 

Customization Options

Professional manufacturers can provide customized Integrated BLDC Servo Motors tailored to specific application requirements, including:

  • Custom motor power
  • Gearbox integration (Planetary, Spur, Worm)
  • Hollow shaft design
  • Brake options
  • Electromagnetic brake
  • Encoder selection
  • Waterproof IP65/IP67 versions
  • Customized shafts and flanges
  • Multiple communication protocols
  • Cable and connector customization
  • OEM & ODM manufacturing

 

 

Answers to Common Queries about BesFoc

  • 1. What is an Integrated BLDC Servo Motor?
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    An Integrated BLDC Servo Motor combines a brushless DC motor, servo drive, encoder, and controller into one compact unit. It simplifies installation, reduces wiring, and delivers precise closed-loop motion control.

  • 2. How does an Integrated BLDC Servo Motor work?
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    The built-in encoder continuously monitors the motor's position and speed. The integrated controller adjusts current and torque in real time to achieve accurate, efficient, and stable motion.

  • 3. What are the advantages of an Integrated BLDC Servo Motor?
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    Key advantages include compact design, high efficiency, precise positioning, lower wiring costs, faster installation, reduced maintenance, and reliable closed-loop performance.
  • 4. What communication protocols are supported?
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    Most Integrated BLDC Servo Motors support Pulse & Direction, RS485 Modbus RTU, CANopen, EtherCAT, EtherNet/IP, and other industrial communication protocols for seamless automation integration.

  • 5. Where are Integrated BLDC Servo Motors commonly used?
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    They are widely used in industrial automation, AGVs, AMRs, robotic arms, CNC machines, packaging equipment, semiconductor manufacturing, medical devices, and textile machinery.

  • 6. Why choose an Integrated BLDC Servo Motor instead of a traditional servo system?
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    Integrated designs eliminate external servo drives, reduce cabinet space, simplify wiring, shorten installation time, and improve overall system reliability while lowering the total cost of ownership.

  • 7. Can Integrated BLDC Servo Motors provide high positioning accuracy?
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    Yes. With closed-loop encoder feedback, they offer precise speed regulation, accurate positioning, excellent repeatability, and smooth operation even under changing loads.

  • 8. Are customization options available?
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    Yes. Manufacturers typically offer customized voltage, power, encoder type, gearbox, shaft design, communication protocol, IP protection level, brake options, and OEM/ODM services.

  • 9. Are Integrated BLDC Servo Motors energy efficient?
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    Yes. Brushless DC technology delivers high efficiency, low heat generation, quiet operation, and a longer service life compared with conventional brushed motors.

  • 10. How do I choose the right Integrated BLDC Servo Motor?
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    Consider your application's required torque, speed, voltage, power, encoder resolution, communication protocol, protection rating, mounting size, and environmental conditions.

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