Top 25 Integrated BLDC Motor Manufacturers in India

What is an Integrated BLDC Motor and How It Works?

An Integrated BLDC motor (Brushless DC motor) is a compact, all-in-one solution that combines the motor, driver (controller), and sometimes feedback sensors like encoders into a single housing. This eliminates the need for external wiring between the motor and its controller, reducing installation complexity and improving reliability.

Key Components of an Integrated BLDC Motor

An Integrated BLDC (Brushless DC) motor combines multiple essential components into a single, compact unit. This integration enhances efficiency, reduces wiring complexity, and simplifies installation. Below are the key components that make up an integrated BLDC motor:

1. Stator

• The stationary part of the motor.

• Contains electromagnetic windings (usually three-phase) arranged in a specific pattern.

• When current flows through the windings, it creates a rotating magnetic field.

• Constructed from laminated steel cores to minimize energy loss.

2. Rotor

• The rotating part of the motor.

• Equipped with permanent magnets (usually rare-earth types like Neodymium).

• The rotor follows the magnetic field generated by the stator, creating motion.

• Designed for high-speed and high-efficiency rotation.

3. Motor Driver (Electronic Controller)

• The brain of the Integrated BLDC motor.

• Converts incoming DC power into three-phase AC power for the stator windings.

• Manages electronic commutation (i.e., switching the current to the correct coils at the right time).

• Includes built-in control features like speed regulation, torque control, and protection mechanisms (e.g., overvoltage, overcurrent, thermal shutdown).

4. Position Sensors (Hall Sensors or Encoders)

• Detect the position of the rotor in real time.

• Hall effect sensors are most commonly used in BLDC motors for simple and cost-effective feedback.

• Encoders provide more precise feedback, suitable for applications requiring high accuracy (e.g., robotics, CNC machines).

• Feedback is sent to the controller to ensure smooth and synchronized operation.

5. Power Supply Interface

• The input connection that delivers DC voltage to the integrated motor.

• Can be from batteries (in electric vehicles) or regulated power supplies (in industrial systems).

• Voltage ratings vary depending on the application (commonly 12V, 24V, 48V, or higher).

6. Control Interface (Communication Port)

• Allows external devices (like PLCs or microcontrollers) to communicate with the motor.

• Common interfaces: RS485, CAN, Modbus, UART, or analog/PWM signals.

• Enables remote control of speed, direction, and diagnostics.

7. Cooling System (Optional)

• High-performance Integrated BLDC motors may include fans, heat sinks, or liquid cooling for thermal management.

• Ensures long-term reliability and prevents overheating in continuous duty applications.

8. Housing/Enclosure

• Protects all internal components from dust, moisture, and mechanical damage.

• Often designed to meet IP-rated protection standards (e.g., IP65, IP67).

• Also helps in dissipating heat generated during motor operation.

These components work seamlessly together to provide a highly efficient, precise, and durable motion solution. The all-in-one design makes integrated BLDC motors a preferred choice in industries ranging from automotive and robotics to HVAC and home appliances.

How an Integrated BLDC Motor Works

Power Supply Input

• The motor receives DC power, usually from a battery or a regulated power source.

Electronic Commutation

• The integrated controller electronically switches current between the stator coils based on the rotor position.

• This creates a rotating magnetic field that pushes the rotor to spin.

Rotor Movement

• Permanent magnets on the rotor align with the rotating magnetic field from the stator, causing smooth and continuous rotation.

Feedback Loop (If present)

• Position sensors feed data back to the controller.

• Enables precise speed, torque, and direction control.

Closed-loop Operation

• If using an encoder or resolver, the system adjusts in real-time to match the commanded speed or position.

Top 25 Integrated Bldc Motor Manufacturers in India

India has emerged as a global hub for Brushless DC (BLDC) motors, particularly in the integrated segment. As demand for energy-efficient, compact, and high-performance motors increases across industries such as automotive, HVAC, robotics, consumer appliances, and electric vehicles (EVs), several Indian manufacturers have risen to prominence. This comprehensive list highlights the top 25 Integrated BLDC motor manufacturers in India, based on their innovation, market share, technological expertise, and product diversity.

1. Bharat Bijlee Ltd

Company Profile

Bharat Bijlee is one of India's leading Integrated BLDC motor manufacturers, founded in 1946 and headquartered in Mumbai.

Main Products

• Integrated BLDC motors

• Industrial automation systems

• Traction motors

• Servo motors

Advantages

• Strong R&D and legacy

• ISO 9001 certified manufacturing

• Preferred vendor for industrial automation

2. Jkongmotor

Company Profile

Jkongmotor is a Integrated BLDC motor manufacturer in electrical engineering with decades of experience.

Main Products

• BLDC motors for HVAC and appliances

• Integrated drive solutions

• Power transmission equipment

Advantages

• Global presence

• High efficiency product lines

• Advanced testing facilities

3. BesFoc Motor

Company Profile 

BesFoc Motor is a leading Integrated BLDC motor manufacturer and specializes in DC and BLDC motor technologies with vertical integration.

Main Products

• Integrated BLDC motors for solar pumps

• Customized motion control systems

Advantages

• Export-quality design

• Focus on green energy

• Custom engineering solutions

4. Nidec India Pvt Ltd

Company Profile

A subsidiary of global giant Nidec Corporation, they are a leading Integrated BLDC motor manufacturer and bring Japanese precision to Indian manufacturing.

Main Products

• High torque BLDC motors

• Integrated controllers for EVs and robotics

Advantages

• High precision manufacturing

• AI-integrated smart motors

• Global supply chain support

5. Bharat Motors

Company Profile

With a strong presence in southern India, Bharat Motors is a leading Integrated BLDC motor manufacturer and known for industrial motor innovation.

Main Products

• Integrated BLDC motors for machines and fans

• Brushless axial and radial motors

Advantages

• Competitive pricing

• Robust service network

• Versatility in applications

6. EMCO Motors

Company Profile

Based in Pune, EMCO Motors is a leading Integrated BLDC motor manufacturer and focuses on specialized motion control products for automation.

Main Products

• Integrated BLDC motors with encoders

• Low-noise, high-performance motors

Advantages

• ISO-certified processes

• Modular motor design

• End-to-end motor solutions

7. R.T. Micro Motors

Company Profile

RT Micro Motors operates from Delhi NCR and has been a consistent Integrated BLDC motor manufacturer for home appliance OEMs.

Main Products

• Compact integrated BLDC motors

• Motors for personal care appliances

Advantages

• Low power consumption

• OEM customization

• Quick turnaround time

8. Powertek Equipment Company

Company Profile

Powertek is a leading Integrated BLDC motor manufacturer and specializes in precision engineering of motor systems for automation and manufacturing.

Main Products

• Integrated BLDC motors for conveyors

• Energy-efficient drive systems

Advantages

• Tailored engineering support

• Energy-saving technologies

• Wide product voltage range

9. Ametek India

Company Profile

A global Integrated BLDC motor manufacturer with an Indian base, Ametek is synonymous with high-end electromechanical solutions.

Main Products

• High-speed integrated BLDC motors

• Aerospace-grade motor assemblies

Advantages

• Ultra-durable motors

• Premium performance standards

• Used in mission-critical environments

10. Sharp Motors

Company Profile

Based in Coimbatore, Sharp Motors is a Integrated BLDC motor manufacturer in the custom electric motor manufacturing domain.

Main Products

• Integrated BLDC fans and motors

• Motors for ventilation systems

Advantages

• Quiet motor operation

• High efficiency design

• Trusted by OEMs

11. Servokon Systems

Company Profile

Known for its power solutions, Servokon is a leading Integrated BLDC motor manufacturer and has entered the BLDC market with rapid success.

Main Products

• Integrated motors for energy applications

• BLDC ceiling fan motors

Advantages

• Power savings up to 60%

• Fast delivery cycle

• Extended warranty support

12. Electromotive Engineers

Company Profile

A Mumbai-based Integrated BLDC motor manufacturer with a strong portfolio in motor control technologies.

Main Products

• Integrated BLDC motors for EVs and automation

• Controllers and driver units

Advantages

• Compact form factors

• Reliability under heavy loads

• Cost-effective solutions

13. E-Motor India

Company Profile

An up-and-coming Integrated BLDC motor manufacturer focused on electric mobility motor systems.

Main Products

• Integrated BLDC motors for scooters and bikes

• Battery management systems

Advantages

• Tailored for Indian EV conditions

• Efficient heat dissipation

• Extended lifespan

14. Vasant Electromech

Company Profile

A Pune-based Integrated BLDC motor manufacturer known for precision in motor and gear solutions.

Main Products

• Integrated BLDC gear motors

• Compact automation motors

Advantages

• Gear-integrated solutions

• Low-noise motors

• Ideal for packaging and conveyor systems

15. Surya Power Controls

Company Profile

Surya Power Controls began in solar pumps and expanded into integrated BLDC technology.

Main Products

• Solar BLDC motors

• Controllers with MPPT

Advantages

• Green technology leader

• IP-rated motor solutions

• Strong rural distribution

16. Hitek Motors

Company Profile

Chennai-based Hitek Motors is a leading Integrated BLDC motor manufacturer and focuses on affordable, robust BLDC solutions.

Main Products

• Ceiling fan motors

• Small integrated drives for appliances

Advantages

• Strong after-sales service

• Mass production capability

• Energy star certified units

17. Torque Motors India

Company Profile

Specialists in torque control and automation, Torque Motors is a dominant OEM Integrated BLDC motor manufacturer.

Main Products

• Torque-controlled integrated BLDC motors

• Robotics and motion control motors

Advantages

• High-performance torque specs

• Industry 4.0 compatible

• Modular designs

18. Jayashree Encoders & Motors

Company Profile

A precision-oriented firm based in Bangalore with a focus on automation needs.

Main Products

• Integrated servo and BLDC motors

• Motors with inbuilt encoders

Advantages

• Accuracy-driven design

• Ideal for CNC and robotics

• Field-tested reliability

19. ElectroDrive Systems

Company Profile

ElectroDrive is a new-gen Integrated BLDC motor manufacturer serving electric rickshaw and scooter makers.

Main Products

• Mid-drive and hub BLDC motors

• Integrated battery drive units

Advantages

• Rugged for Indian roads

• Competitive pricing

• High torque in low RPM

20. Inovance Technology India

Company Profile

Part of a global automation Integrated BLDC motor manufacturer, Inovance India brings high-tech motor control to the local market.

Main Products

• Integrated BLDC servo motors

• Custom motion packages

Advantages

• Plug-and-play systems

• Scalable architecture

• Global tech, local support

21. Teco Electric & Machinery Pvt Ltd

Company Profile

Teco, though Taiwanese in origin, has a well-established Indian operation for industrial motor solutions.

Main Products

• Integrated BLDC HVAC motors

• IoT-enabled motors

Advantages

• Smart motor systems

• Long service life

• Remote monitoring integration

22. Kinetic Green

Company Profile

Kinetic Green is a leading Integrated BLDC motor manufacturer and is revolutionizing electric mobility with its integrated motor systems.

Main Products

• Motors for 3-wheelers and electric autos

• All-in-one BLDC drive units

Advantages

• Proven EV track record

• Full-stack integration

• Fast after-sales support

23. Sinewave Motors

Company Profile

A Integrated BLDC motor manufacturer with strong innovation in EV and automation spaces.

Main Products

• Sinewave integrated BLDC motors

• Eco-friendly drives

Advantages

• High power-to-weight ratio

• Integrated thermal sensors

• Ideal for startups and prototypes

24. Hindustan Electric Motors

Company Profile

A Integrated BLDC motor manufacturer and With over 30 years of experience, Hindustan Motors blends tradition and tech in their offerings.

Main Products

• Integrated motors for industrial usage

• BLDC automation systems

Advantages

• Legacy of reliability

• Fast custom development

• Pan-India service reach

25. Reva Electric Motors

Company Profile

Known for their early contribution to EVs in India, Reva Motors is a leading Integrated BLDC motor manufacturer and continues to innovate in motor systems.

Main Products

• BLDC motors for compact EVs

• Modular integrated systems

Advantages

• Compact & lightweight

• Custom-fit for vehicle designs

• Strong legacy in electric mobility

Advantages of Integrated BLDC Motors

Integrated Brushless DC (BLDC) motors offer a wide range of benefits over traditional motor and controller setups. By combining the motor, driver (controller), and often feedback sensors into a single compact unit, these motors bring significant advantages in performance, efficiency, and ease of use. Below are the key advantages of integrated BLDC motors:

1. Compact and Space-Saving Design

• All-in-one construction reduces the need for separate components and wiring.

• Ideal for space-constrained applications such as robotics, medical devices, and portable equipment.

• Simplifies system architecture, making the entire setup more organized and streamlined.

2. Easy Installation and Maintenance

• Fewer parts mean quicker setup and wiring.

• Plug-and-play connectivity allows for faster deployment.

• Less chance of wiring errors and misconfigurations.

• Reduced maintenance due to fewer exposed components and no brushes.

3. High Energy Efficiency

• Integrated BLDC motors have higher efficiency compared to brushed motors.

• Reduced energy loss due to electronic commutation and no friction from brushes.

• Ideal for battery-powered and energy-sensitive applications like electric vehicles and drones.

4. Low Noise and Smooth Operation

• BLDC motors are known for silent operation due to the absence of brushes and smooth rotation.

• Integrated systems offer precise control over speed and torque, minimizing vibration and noise.

• Preferred in environments where noise control is critical, such as medical equipment and office appliances.

5. Reliable and Durable

• Fewer mechanical parts lead to less wear and tear, increasing motor lifespan.

• Built-in protections such as overcurrent, thermal, and short-circuit protection enhance durability.

• Brushless design means less maintenance and longer operational life.

6. High Performance and Precision Control

• Supports closed-loop feedback systems for better control over speed, position, and torque.

• Suitable for applications that require high accuracy, such as CNC machines and industrial automation.

• Consistent performance across a wide range of operating conditions.

7. Integrated Safety Features

• Many integrated BLDC motors come with built-in diagnostics and protection features:

• Over-temperature shutdown

• Stall detection

• Under-voltage lockout

• Increases the safety and reliability of the entire system.

8. Lower Overall System Cost

• Reduced need for external controllers, sensors, and wiring lowers overall hardware costs.

• Simplified integration means less engineering and installation time, reducing labor expenses.

• Improved reliability also minimizes downtime and repair costs.

9. Scalability and Modularity

• Integrated BLDC motors are available in various sizes, torque ratings, and control options.

• Easy to scale across different product lines or systems with minimal changes in design.

10. Enhanced Aesthetics and System Design

• Clean, compact packaging improves the overall appearance of the equipment.

• Useful in consumer electronics and commercial products where design and presentation matter.

In conclusion, Integrated BLDC motors deliver unmatched advantages in terms of efficiency, reliability, control, and ease of use. Their all-in-one nature makes them a smart choice for modern automation, mobility, and energy-efficient applications.